8 05, 2024

When to Use Pre-Galvanized Steel: A Comparative

2024-07-10T14:51:56+00:00May 8th, 2024|News Blog, NMC Media|

Choosing the right steel product is imperative, and considerations such as “galvanized steel,” “pre-galvanized,” and “hot-dipped galvanized” are part of the decision-making process.

This guide is intended to break down the key differences between pre-gal and other galvanized options, including hot dipping, electrogalvanizing, and galvannealing. Our goal is to extend our expertise – sharing benefits, uses, and when it’s better than other galvanized metals.

Pre-Galvanized Steel: What You Need to Know

What gives a steel sheet a shiny, almost silvery finish? The power of galvanization. It’s a process where steel gets a zinc coating which protects the steel from its biggest enemy—rust. But in the world of galvanized steel, there are different types.

Inside the steel processing plant, steel is zinc-plated early on before it’s cut. This “in-line galvanizing” process creates an even zinc layer, making pre-galv a great choice for applications that expose most of the surface.

Here’s how pre-gal stacks up against its familiar competitors:

Hot-Dipped Galvanized — This tough competitor gets dipped in molten zinc. This results in a thicker coating, which is ideal for harsh places. But, if we expose cut edges, we must make the process more suitable for complex shapes.

Electrogalvanized — This uses electricity to create a thin, super-uniform zinc layer. It is great for small parts and tight spaces, but it might not hold up well in areas with a lot of wear and tear.

When Does Pre-Galvanized Steel Shine Brightest?

Manufacturers use pre-galv steel in many applications. They use it for its mix of low cost, good rust resistance, and formability. Here are some of the most common uses:

Construction

Roofing and other building applications. Manufacturers use it to make roofing sheets, gutters, flashing, and downpipes. It offers a lightweight, durable, and weather-resistant solution for roofs.

Furniture

Pre-galvanized steel is a great material for constructing furniture due to its high-quality 3D designs, accurate steel designs, and affordability. It may also utilize nano-environmental technology, which provides additional benefits. This material is commonly used for making outdoor furniture, such as lounge sets and benches, due to its excellent resistance to rust and corrosion, making it ideal for outdoor usage.

Appliance Parts

Many appliance components such as washing machine tubs, dryer parts, and refrigerator components can all use pre-galvanized steel. Manufacturers choose it for its rust resistance and formability.

Automotive Parts

Pre-galvanized steel is also used in vehicle manufacturing. Manufacturers can make fender panels and other parts from it, which fights rust on parts exposed to the elements.

Galvanizing vs. Galvannealing

Now that we’ve explored the major points of pre-galvanized steel, you might be curious about other ways to add a zinc shield to steel. Let’s take a look into the world of galvanizing…

Think of galvannealing as a two-part origin story for steel. First, it goes through the familiar galvanizing process — a zinc bath dip to create a protective […]

30 09, 2020

Steel Processing at National Galvanizing

2020-09-30T19:24:37+00:00September 30th, 2020|News Blog|

Today, modern chemists must face the same problem that one element posed to the Egyptians thatshould have destroyed the pyramids. It’s that ubiquitous element that threatens everything made by humans: water. As frost formed inside the stone structure at night and expanded with the morning, slow cumulative damage should have been done to the pyramids. For many years, this mystery defied the explanation of archeologists, however was eventually solved. A detailed study concluded that ancient Egyptians relied on technology to defy the power of water: they had invented a primitive form of cement.

Water threatens the integrity of modern structures. Steel, the very backbone of modern civilization, rusts when it comes into contact with water. Technology has been the answer for modern man, just as it was for the pyramid builders. Various techniques have been developed to prevent steel from corroding. One of the most sought after by leading industries is galvanizing. Both long-lasting and cost-friendly, galvanized steel can resist rust for 70 years or more. The characteristics of the environment where it is used, and the thickness of the protective coat can influence the lifespan of the steel. Today, a sophisticated process known as hot-dipping is used to galvanize steel. Essentially, galvanizing adds a zinc-iron coating to the metal, forming a protective layer. The multi-step process described below gives galvanized steel its protective qualities:
1) The steel is cleaned in a degreasing solution.
2) After being cleaned, the steel is pickled by running through various tanks containing hot sulfuric acid.
3) The steel is then fluxed in an aqueous solution (typically zinc-ammonium chloride).
4) After the flux, the steel is galvanized through immersion in a vat of molten zinc.
5) Afterward, the steel is inspected for consistency and a complete coating.
Galvanized steel has a low, initial cost, and no need for maintenance. It also provides other important advantages:
• Rust resistance: The iron elements in steel are incredibly prone to rusting, but the addition of zinc acts as a protective buffer between the steel and any moisture or oxygen.
• Easy inspection: It is easy to tell how strong a galvanized coating is just by looking at it. There are also quick stress tests that can determine how thick the zinc coating is.
• Sacrificial anode: This ensures that any damaged steel is protected by the surrounding zinc coating. It does not matter if the steel section is completely exposed; the zinc will still corrode first.
• Longer life: With galvanization, a piece of industrial steel is expected to last 70 years in average environments and can last over 20 years with severe water exposure. No maintenance required.
Galvanization is part of a larger framework in steel preparation. Clients can benefit through facilities that can apply various processes to steel including hot-dipped galvanizing. That’s why National Galvanizing’s state-of-the-art facility enables pickling, galvanizing, galvannealing, and slitting, all in one location. As a joint venture between National Material L.P. and Heidtman Steel, National Galvanizing has an unparalleled structure for quality, high-speed supply that serves the automotive, heavy truck, agricultural, garage door hardware, and HVAC industries, among others.

NMLP […]

7 02, 2020

Galvanizing vs. Galvannealing 101

2020-02-11T00:38:14+00:00February 7th, 2020|News Blog|

Infographic highlighting differences and applications between Galvanizing vs. Galvannealing described in the article’s written content, with an additional “call out” that reads, “Did you know NMC provides G235 coating thickness, excellent for infrastructure and agricultural projects?”

Galvanized and galvannealed steel are popular and useful steels because of their flexibility, durability, and ability to be applicable to a variety of projects. Both steels can be a good match for many industries. See our infographic for their primary differences and applications.

For more information, visit our Galvanized Steel page. National Material Company continues to further increase our stake on the domestic and international steel industry by providing only the highest quality products to ensure the success of your next project.

About National Material L.P. – National Material L.P. (“NMLP”) and its affiliates have a long history of quality and service dating back to 1964. Since its founding, the company has grown to over 30 business units and is now one of the largest privately held suppliers of metal related products in North America. NMLP currently consists of the Steel Group, Stainless and Alloys Group, Raw Material Trading Group, Aluminum Group, and Related Operations.

If you believe your company can benefit from our services, please visit us at nationalmaterial.com or email us at nmcsales@nmlp.com to discuss how we can be of service.

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