6 11, 2024

Metal Processing for Electric Vehicles: When Steel and Aluminum are Needed

2024-11-06T15:00:59+00:00November 6th, 2024|News Blog, NMC Media|

As the electric vehicle (EV) market expands, strategic use of materials like steel and aluminum has become critical in achieving performance, sustainability, and cost objectives. Metal processing for electric vehicles is a complex field where the selection of materials can significantly influence vehicle design and manufacturing efficiency. Both automotive aluminum and automotive steel play pivotal roles, each offering distinct advantages that can enhance or hinder a vehicle’s performance, range, and cost-effectiveness.

The Steel vs. Aluminum Debate in Metal Processing for Electric Vehicles

In the electric vehicle (EV) industry, a competition between steel and aluminum has emerged, with manufacturers weighing the pros and cons of each material for specific applications. Steel, including ultra-high-strength (UHHS) and advanced high-strength steel (AHHS), is valued for its strength and cost-effectiveness. Aluminum, on the other hand, is favored for its lightweight properties and thermal conductivity, making it ideal for battery enclosures and body panels.

As original equipment manufacturers (OEMs) and EV automakers strive to optimize their vehicles, choosing steel and aluminum becomes a strategic decision. This decision is influenced not only by the materials’ inherent properties but also by factors like supply chain management, the capabilities of steel service centers and metal processing centers, and the demands of EV infrastructure. Understanding the benefits and limitations of each material can guide manufacturers in creating electric vehicles that meet the highest performance and sustainability standards.

The Case for Steel

  • Advantages of Automotive Steel in Electric Vehicle Manufacturing

Automotive steel, particularly ultra-high-strength steel (UHHS) and advanced high-strength steel (AHHS), offers exceptional strength and durability, making it ideal for structural components that must withstand significant stress, such as the vehicle frame and chassis. In addition to its robustness, steel is generally more cost-effective than aluminum, making it a preferred choice for manufacturers with budget constraints. This is especially important for original equipment manufacturers (OEMs) looking to optimize production costs.

Furthermore, steel is highly recyclable, aligning with sustainability goals and reducing the carbon footprint of vehicle production. The use of galvanized steel also enhances longevity and corrosion resistance in automotive components.

  • Challenges of Using Steel in Electric Vehicles

One downside of using steel is its weight, as it is significantly heavier than aluminum. This added weight can negatively affect a vehicle’s overall efficiency and range, making it less ideal for electric vehicles focused on maximizing energy efficiency. Additionally, although advancements in galvanization have improved steel’s resistance to rust, it remains more susceptible to corrosion than aluminum, particularly in harsh environmental conditions.

The Case for Aluminum

  • Benefits of Aluminum in Electric Vehicles

Aluminum’s lightweight nature makes it an ideal choice for reducing vehicle weight, improving fuel efficiency, and extending the range of electric vehicles. For EV automakers, automotive […]

8 08, 2024

The Role of the Steel Service Center for OEMs

2024-08-21T19:50:57+00:00August 8th, 2024|News Blog|

 

For companies that make original equipment (OEMs), finding the best materials is more than just important — it gives them an edge over others. Steel service centers for OEMs, like National Material Company (NMC), are essential. They ensure OEMs get the best steel that fits their needs, helping them work better, make more profit, and improve operations.

Steel service centers like NMC bridge the gap between steel mills and OEMs, offering precision cutting, slitting, and processing. This partnership allows OEMs to focus on core activities while trusting service centers for consistent, ready-to-use materials. This blog explores the role of a steel service center for OEMs, highlighting how NMC streamlines operations, improves product quality, and reduces costs.

 

What Does it Mean to Be an Original Equipment Manufacturer (OEM)?

 

An original equipment manufacturer (OEM) produces parts or components that another company incorporates into its products, which are then sold under that company’s brand. OEMs are common in industries such as automotive and computing.

For example, a branded laptop might source processors or memory modules from an OEM. OEMs typically produce parts for value-added resellers (VARs), focusing on manufacturing rather than the final product design.

Historically, OEMs have sold primarily to other businesses rather than directly to consumers. However, some OEMs now also sell parts directly for consumer repairs.

 

What are Alternatives to OEM Parts?

 

Ensuring a steady supply of cost-effective spare parts is critical for any manufacturing operation. Managing spare parts inventory represents a significant and inevitable cost for companies utilizing industrial machinery.

While OEMs might be the go-to for all necessary spares and components, the market offers other alternatives such as OE, ODM, and aftermarket parts.

 

OE Components:

 

Produced by a different company but meet the same factory standards as OEM parts. 

ODM (Original Design Manufacturer):

An original design manufacturer (ODM) is distinct from an OEM. ODMs create products based on a client’s specifications, which the client then sells under their brand. ODMs have less design leeway than OEMs because they work within client-provided specifications. However, this model benefits from reduced R&D costs, lowering consumer prices.

Aftermarket:

While OEMs produce original equipment, aftermarket manufacturers create products compatible with OEM parts. In essence, aftermarket parts are non-original replacements made by companies — either local or international — without the authorization of the original manufacturers. These parts are often less expensive but may not guarantee the same level of performance as OEM products.

 

What are the Advantages of Purchasing OEM Products?

 

Superior quality: OEM products, crafted by the original creators, offer unmatched quality compared to alternatives. The premium price reflects their superior construction.

Longevity: Built to last, OEM products, such as spare tires, ensure the material’s quality and durability.

Extended service life: OEM components generally have a longer service life […]

8 02, 2024

New Year, Great Outlook for Metals Processor National Material Company

2024-02-04T19:21:16+00:00February 8th, 2024|News Blog|

So what exactly makes National Material Company a top-of-the-line metals processor? Read on to find out.

The world we live in today has been greatly influenced by the steel industry, a legacy that all began in the Iron Age, when humans discovered the power of iron. During that time, steel production was still initially time-consuming and expensive. However, a significant turning point arrived with the introduction of the Bessemer converter. The game-changer came in the mid-19th century, revolutionizing steel manufacturing by making it more accessible and cost-effective. This innovation spurred rapid growth and enabled steel’s critical role in constructing everything from skyscrapers to intricate machinery, profoundly impacting society.

The modern steel industry is a sophisticated and advanced sector, characterized by numerous processes. Over the years, multiple advancements have significantly enhanced the efficiency, sustainability, and affordability of metals and steel processing.

National Material Company: Your Leading Metals Processor

National Material Company is North America’s leading metal processor and service provider with a rich history dating back to 1964. What was once a steel service center for electrical grade steel in Chicago, NMC has impressively expanded its capabilities to all types of flat-rolled steel processing. Over the years, they have built several processing facilities in the United States, making their mark in the flat-rolled steel processing and supply chain management sectors.

Today, National Material Company is recognized as a top choice for customers seeking high-quality metal processing services. Their reputation as a reliable metal processor is strengthened by a skilled team, state-of-the-art equipment, and extensive storage capabilities. With multiple locations across the U.S., they efficiently and cost-effectively meet the diverse needs of their clients. NMC’s commitment to excellence, combined with nearly six decades of experience, makes them an invaluable partner in the metals & steel service industry.

Discover a vast array of solutions, offerings, and expertise that NMC can bring to the table:

Galvanized Steel

NMC’s galvanized steel processing capabilities produce a high-quality metal products treated with zinc to make it corrosion and rust-resistant. Therefore, it will last longer than regular steel. The zinc coating helps to protect the steel from harmful elements that can cause corrosion and rust. This makes it a reliable and durable material for any project. Its durability in withstanding harsh weather conditions makes it so popular to an array of industries. These include automotive, construction, wind and solar, energy, and telecommunications.

Advanced High-Strength Steel (AHSS)

Secondly, one of NMC’s most exciting capabilities is the ability to process advanced high-strength steel (AHSS). Engineers have crafted this special steel to exhibit remarkable strength and lightness by utilizing chemical compositions and manufacturing processes. AHSS can form into complex shapes, thereby enabling manufacturers to decrease the number of individual parts required to create a product. It’s perfect for meeting the automotive industry’s strict regulations and helping manufacturers reduce emissions, improve safety, and enhance fuel economy.

Steel Supply

[…]

30 07, 2019

NMC’s Steel Processing Capabilities

2019-09-12T20:08:50+00:00July 30th, 2019|News Blog, NMC Media|

As the leader in steel processing capabilities, supply chain management, and inventory control, NMC is the perfect choice for any customer in search of the best experience possible. A dedicated work force, state-of-the-art slitters, cut-to-length lines and warehouse storage capabilities make NMC the premiere steel manufacturing company in North America. Locations throughout The United States and Mexico offer a logistic advantage resulting in a more efficient service to conserve our customer’s most valuable resource: cost.

NMC’s Steel Processing Capabilities Infographic

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